The trade blog · practical guides

The machining blog: CNC, lathe, milling and metrology

Twenty-one guides written for people who stand at a machine: what to change, in what order, and why. Free, with nothing to sell.

This is the index of the mecanizador.com blog: 21 practical guides to the trade, written for people who stand at a machine. No courses to sell, no sponsored tooling, no affiliate links.

If you are starting from scratch, the CNC Path puts eight of these subjects in order, from what a machinist does to reading a whole program. The glossary defines 128 terms, and the CNC Challenge checks what has stuck.

CNC programming

The language of the machine: codes, cycles, compensation and setting up.

CNC · programming

Essential G-codes to get started in CNC

Learn the G-codes that are actually used on the shop floor, with a worked example step by step and the mistakes worth avoiding from day one.

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CNC · programming

CNC drilling canned cycles: G81, G82, G83 and G73 explained

A canned cycle is one line the machine repeats at every point you give it. Used well they save program and broken drills; left uncancelled, they drill where they should not.

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CNC · programming

Tool compensation: radius and length without the confusion

Compensation is what lets you program the profile of the part instead of the path of the cutter centre. Set up right, you never notice it; set up wrong, the part comes out offset by the same amount every time.

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CNC · setting up

How to set the work offset on CNC: mill and lathe, step by step

A probe, an edge finder or a plain sheet of paper: real shop-floor methods for referencing the part, loading G54 and cutting without surprises.

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CNC · process

CNC threading: tapping, single-point or thread milling

There are three ways to produce a thread on a CNC and the wrong one gets picked more often than you would think. What separates them is speed, risk of breakage, and what you do when something goes wrong.

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CNC · milling

3-axis versus 5-axis machining: the differences, plainly

What separates a 3-axis mill from a 5-axis one, when the jump is worth making, and the sectors where each technology comes into its own.

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Cutting and tooling

What cuts, how fast, and when to change it.

Process · parameters

Cutting speed and feed: how to work them out

Cutting speed and feed are not guessed: they are calculated from the manufacturer's table and then trimmed at the machine. Here is how, with the formulas and a real example.

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Tooling · lathe

How to choose the right turning insert

The insert is what actually cuts on the lathe. Here is how to get the material, the geometry and the ISO code right so parts come out first time.

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Tooling · materials

HSS, carbide and coatings: which tool for which job

A carbide end mill costs five times what a high-speed steel one costs and it is sometimes the wrong choice. What decides is neither price nor hardness: it is the combination of workpiece material, machine rigidity and number of parts.

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Tooling · process

Tool wear: reading the edge and knowing when to change it

The cutting edge tells you what is happening in the cut. Learning to read it is what separates changing the insert when it is due from changing it once it has already scrapped a part.

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Materials · parameters

Aluminium, steel and stainless: why each one machines differently

The same program that produces a perfect part in aluminium burns the tool in stainless. It is not a matter of "going slower": the cutting speed, the geometry, the coolant and even the way you enter the material all change.

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Process · workshop

Coolant and lubrication in machining

Cutting fluid cools, lubricates and clears the chip. Here are the types, how to look after a soluble emulsion and when each option makes sense in the workshop.

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On the shop floor

Workholding, vibration and the mistakes that cost parts.

Drawings and metrology

Reading what is asked for, and proving you delivered it.

The trade and the business

Pay, prospects and setting up on your own.